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Integrated Rigid‑flex PCB Assembly Capability for hinged electronic designs
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Integrated Rigid‑flex PCB Assembly Capability for hinged electronic designs

process parameters

Rigid-Flex PCB

Minimum component packaging

Refer to the rigid area capability, but overall it is constrained by the flexible board area and affected by stress at the interface

Minimum IC pin spacing

The rigid area can reach 0.3mm, and the standards for the flexible  area or joint need to be relaxed

BGA minimum ball spacing/ball diameter

0.3mm BGA can be attached to the rigid  area, but it is not recommended to attach to the flexible area or bonding edge

Thickness

0.6mm - 2.4mm

Size

Flexible size design, but limited by the maximum size of the flexible part

SMT accuracy

High precision can be achieved in the rigid  area, but the precision decreases in the fleible area

Peak temperature of reflow soldering

High precision can be achieved in the rigid area, but the precision decreases in the flexible board area

Key process characteristics

The design is complex and requires separate consideration of process compatibility between the rigid and flexible zones, with assembly stress management being the key.

    Overview of Functional Testing and Inspection Process Capability

    Detection/testing type

    Standard

    Limit

    AOI

    Detect obvious defects such as wrong materials, missing parts, and offset.

    Can detect 01005 components, with 3D detection and leg recognition capabilities.

    SPI

    Detect solder paste printing omissions, bridging, etc.

    Can measure solder balls with a minimum size of 100 μm and an X-Y axis accuracy of 0.5 μm.

    X-Ray / AXI

    Detect virtual soldering and voids in hidden solder joints such as BGA.

    Resolution up to 1 μm, rotatable multi view detection, identifying micrometer level defects.

    ICT

    Test the open/short circuit and component values of the circuit.

    Supports>4096 test points for boundary scanning and power on function testing.

    FCT

    Verify the basic functions of the board level.

    Simulate a real working environment, integrate temperature cycling testing (such as -60 ℃~125 ℃), communication protocol testing, etc.

    3D

    Measure component coplanarity, solder joint height, etc.

    Using laser scanning with a repeatability accuracy of up to 0.3 μm, it is used for analyzing micro welding quality.

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