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Wire‑bondable ENEPIG PCB for fine‑pitch chip‑on‑board packaging
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Wire‑bondable ENEPIG PCB for fine‑pitch chip‑on‑board packaging

ENEPIG a composite plating process that sequentially deposits Electroless Nickel, Electroless Palladium, and Immersion Gold onto PCB pads and vias. It is hailed as the "universal" surface finish, offering perfect compatibility with multiple assembly technologies while solving the inherent flaws of traditional finishes.

The full name of ENEPIG is Electroless Nickel Electroless Palladium Immersion Gold, which includes three-layer structure,

    ◈ 1.Electroless Nickel: The base layer
    A layer of nickel (typically 3-6 μm) chemically deposited on the copper pad. It serves as the primary diffusion barrier, preventing copper-gold interdiffusion and providing mechanical strength.
    ◈ 2.Electroless Palladium: The critical middle layer
    A very thin layer of palladium (typically 0.05-0.1 μm) deposited on the nickel. This is the key to ENEPIG technology. It has two core functions:
    ● Prevents "Nickel Corrosion" (Black Pad Effect): In traditional ENIG, the nickel layer can be excessively corroded during the gold immersion process, leading to brittle, weak solder joints. The palladium layer perfectly isolates the nickel from the gold reaction, completely eliminating this issue.
    ● Provides a Perfect Substrate for Gold Immersion: The palladium layer itself is an excellent surface for soldering and wire bonding.
    ◈ 3.Immersion Gold: The top layer
    A very thin layer of gold (typically 0.03-0.05 μm) deposited via a displacement reaction on the palladium. The gold's primary role is to provide excellent oxidation resistance and solderability, ensuring pads do not oxidize during storage and offering an ideal surface for subsequent gold wire bonding.

    Core Advantages

    ◈ 1."Universal" Compatibility: This is its greatest strength. The same ENEPIG PCB can seamlessly undergo:
    ● Solder Reflow (SMT): For standard component attachment.
    ● Gold Wire Bonding: For electrical connections between chips and substrates, requiring a pure, flat surface.
    ● Aluminum Wire Bonding: The palladium layer is an excellent substrate for Al wire bonding.
    ● Press-Fit Connections: The hard nickel layer provides reliable mechanical support.

    ◈ 2.Complete Elimination of the "Black Pad Effect":
    The fatal flaw of traditional ENIG is the black pad risk. ENEPIG, by introducing the palladium layer, fundamentally prevents nickel over-corrosion, significantly improving long-term solder joint reliability and yield.

    ◈ 3.Excellent Flatness and Surface Uniformity:
    The electroless deposition process is highly uniform, providing consistent thickness and a flat surface even for tiny pads and dense circuitry, making it ideal for high-density, fine-pitch components.

    ◈ 4.Good Solderability and Long Shelf Life:
    The surface gold layer ensures excellent solderability and can provide a shelf life of a year or longer without oxidation.

    Main Application

    ◈ Due to its higher cost, ENEPIG is primarily used in applications demanding the highest reliability and multifunctionality:
    ● Military, Aerospace, Medical Equipment: Where high reliability is critical.
    ● High-Speed Communication Equipment: Such as high-end routers and base stations.
    ● IC Substrates/Packaging: Requiring both soldering and chip wire bonding.
    ● High-Density Interconnect (HDI) Boards, Rigid-Flex Boards.
    ●Multifunctional Modules: Where a single board requires multiple interconnection methods like soldering, gold wire bonding, and aluminum wire bonding.
    ◈ Comparison with other PCB Surface Finishes

    Finish

    Full Name

    Advantages

    Disadvantages

    ENEPIG

    Electroless Nickel Electroless Palladium Immersion Gold

    Universal compatibility, no black pad, high flatness, excellent reliability

     

    Highest cost, relatively complex process

    ENIG

    Electroless Nickel Immersion Gold

    High flatness, good solderability, suitable for fine-pitch, allows Au wire bonding

    Black pad risk, not suitable for Al wire bonding

    HASL

    Hot Air Solder Leveling

    Lowest cost, excellent solderability, easy reworkability

    Poor flatness, not suitable for fine-pitch, leaded versions pose environmental concerns

    OSP

    Organic Solderability Preservative

    Low cost, simple process, very flat pads

    Coating is fragile, short shelf life, cannot withstand multiple reflow cycles

    Immersion Silver (ImAg)

    Immersion Silver

    Moderate cost, good solderability, high flatness

    Prone to tarnishing/sulfidation, requires controlled storage

    Immersion Tin (ImSn)

    Immersion Tin

    High flatness, moderate cost, suitable for press-fit

    Prone to tin whisker formation, relatively short shelf life

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